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Scale up of Process - The information obtained from shake-flasks is evaluated using small (1-12 1) and, subsequently, larger (l00-300 1 or even larger) experimental fermenters. Fermenters provide a better control of the various factors, e.g., temperature, pH, aeration, nutrient feeding, etc., and allows a closer approximation of the conditions of large fermenters.

The information gained from these smaller fermenters is used to predict/determine the proper fermentation conditions for the very large production fermenters; this is called scale up of the process.

The use of small fermenters saves cost (media, etc.), labour, time, etc. allows replicated studies and keeps the production fermenters free for production operations.

However, the information generated from small fermenters is not entirely applicable to production fermenters. As a result, some production scale experiments are always required at the time of process development and later during production.